RFID technology is transforming traditional manufacturing production models. By connecting
RFID systems with existing manufacturing execution systems (MES) and manufacturing information management systems (MIMS) through middleware, manufacturers can obtain real-time information on all stages of product production, providing a scientific basis for developing rational production plans. The application of
RFID technology will have a profound impact on information management, quality control, product tracking, asset management, and warehouse visualization management in the manufacturing industry, thereby significantly improving productivity and saving production costs.
First, real-time management of production information. For manufacturers, real-time and accurate feedback is crucial. Previously, this information could only be collected manually, which was time-consuming and lacked accuracy.
RFID technology enables full-process tracking of products on the production line, automatically recording product operation information at each node and transmitting this information to the back-end management system in real time, allowing managers to understand the production status of the production line promptly. Using
RFID middleware, manufacturers can connect
RFID systems with existing production management systems, establishing a more robust information chain. Managers can obtain accurate information about products on the production line at any time, providing a scientific basis for rationally developing production plans, improving production efficiency, and increasing asset utilization.
Second, mixed-flow production.
RFID systems provide real-time and accurate product information, simplifying contract manufacturing. If one or more batches of contracted products need to be processed on the same production line, traditional methods involve producing one model first, then stopping the line, adjusting it, and then producing another model – a waste of time and delays. With an
RFID system, different product models can be coded and written into
RFID tags. When different models enter the processing point, the information in the
RFID tags can be read to identify and process the products. This improves both labor productivity and enterprise efficiency.
Thirdly, real-time quality management. The real-time product information provided by the
RFID system ensures the correct use of labor, machinery, tools, and parts. Specifically, it refers to real-time control of materials and parts as they pass through the production line.
RFID systems can also provide additional product information and perform online testing to ensure that the operations performed meet production standards, guaranteeing the stable and reliable quality of every product on the production line. Fourth, product tracking and quality traceability.
RFID systems enable automated tracking of products throughout the entire production process, automatically recording product information at each node of the production line. For products with quality defects, the product information and online inspection results provided by the
RFID system can easily identify which stage of the production process is problematic. If a product with quality issues enters the market due to negligence, the product production and distribution information provided by the
RFID system allows for the lookup of information such as the manufacturer, production date, contract number, raw material source, and production process, enabling appropriate measures to improve product quality.
Fifth, asset management.
RFID systems can provide information on the operating status, performance, and installation location of equipment on the production line. Asset management departments can use this information to rationally allocate human resources and scientifically arrange the maintenance and upkeep of equipment on the production line, ensuring optimal equipment performance and maximizing asset utilization.
Sixth, warehouse visualization. With the acceleration of industrialization, contract-based production is becoming increasingly important for enterprises. The ability to obtain timely and accurate product information throughout the supply chain and production process is crucial for scientific management and decision-making in enterprises.
RFID systems enable visualization of the entire process, from material supply and production processes to packaging, storage, sales, and transportation. Management can use this information to scientifically manage raw material supply, rationally plan production lines, ensure adequate inventory levels, reduce operating costs, and improve overall economic efficiency.
